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Choosing the Right Cylinder Heads
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An engine’s cylinder head ports are the pathways to power! The air and fuel that pass through them are the sole source of energy. No matter what standard you apply to engine performance— horsepower, torque, fuel eco- nomy, or response—it is the valves, seats, and ports that are finally responsible for how well the motor works.
Differences between high-performance short blocks are relatively minor; what makes one motor superior to another is likely to be the valve layout, chamber shape, and port volumes.
No book can thoroughly explain the mysteries of cylinder head porting. Porting techniques are as trendy as hairstyles and musical tastes; yesterday’s hot setup is today’s old news. First of all, the design qualities of available head castings have a tremendous impact on what is possible and what is not. And with both the Detroit automakers and the specialty head manufacturers introducing radical new designs and revisions of old ones almost daily, the state of the art in head porting is constantly changing. For these reasons, we will concentrate on the basic blueprinting techniques that apply to any cylinder head: Preparing the valves, seats, guides, and springs. And for those who have a compulsion to grind on cylinder heads, we will outline some simple port work that can make a substantial difference in airflow.
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The range of cylinder head choices confronting performance enthusiasts has never been greater. Today an engine builder can select from a variety of factory and aftermarket castings in both aluminum and iron.
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Selection and Inspection Selecting and inspecting cylinder heads parallels very closely the steps involved in choosing a cylinder block. Many of the same procedures and cautions apply.
In general, late-model cylinder heads are inferior to older, Sixties vintage iron. Current production castings have very thin metal sections, and the ports are likely to be extremely restrictive. These small runners promote high mixture velocities, even at low engine speeds, so they are favored by mileage-conscious automakers. Power, though, comes with an increase in port volume—which is why you must go back to the ample passages found in older cylinder heads if you are building a serious street performance or bracket-racing engine.
For an all-out racer, however, nothing less than the very latest factory or specialty castings will do. The series of “Bow Tie” cylinder heads developed by Chevrolet, the SVO offerings from Ford, and even the so-called “corporate” small-block heads (for the Chevrolet cylinder block) available from Pontiac all represent the latest thinking in the science of engine airflow. And when both your budget and the rulebook allow specialty castings, the racing-only designs from Dart, Brodix, Brownfield, and other non-Detroit sources are vastly superior to anything you can find in a salvage yard.
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If your head choices are confined to used parts, then you must look carefully before exchanging cold cash for cast iron. Cylinder heads, like blocks, are prone to cracking if they have been overheated or frozen during their lifetime. The advent of unleaded gasoline in the early Seventies prompted many automakers to induction-harden the valve seats in cylinder heads. This allows the seats to survive without the lubrication provided by small amounts of lead—but this process also made the seats much more susceptible to cracks, especially on the hot exhaust side. This is another point in favor of early “pre-smog” head castings. Cylinder heads can be checked for cracks with Magnaflux inspection or by pressure testing the water jackets, as discussed in the chapter on cylinder blocks.
A thorough head inspection should also include a close look at the valve seats and guides. If you have a choice, avoid heads that have already had a valve job performed on them. During a typical quick-and-dirty valve job, the seats are ground with little concern for airflow characteristics. The usual result is that the valves are “sunk” in the chambers. This reduces compression, by increasing the combustion chamber volume. In addition, the bumps and ridges left around the seat by a careless machinist can disrupt the flow of air around the valve head. It may be difficult to find this telltale evidence of a previous valve job in a cylinder head that is coated with baked-on carbon. When you go head hunting, take along a valve spring compressor and remove several valves. If you find distinct ridges surrounding the seats, chances are good that someone has already worked over—and perhaps ruined—the castings.
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A sharp parting line around a seat indicates that at some time in the past it has been repaired with an insert. An insert is a metal ring that is pressed into the head to repair a damaged or cracked seat. There is nothing intrinsically bad about a seat insert; after all, most aluminum heads are outfitted with seat inserts at the factory. However, you have no way of knowing if the insert was installed properly or what type of damage it conceals. Unless the casting in question is extremely rare or valuable, it is probably better to continue your hunt than to buy someone else’s problems.
A little preliminary research can make your head shopping more successful. Every brand of performance engine has some prized head castings. For example, small-block Chevrolet enthusiasts seek out “fuel-injection,” Bow Tie, and “turbo” castings; Mopar fans covet various W-2 and Stage heads, while the Ford contingent stalks Boss and Cleveland components.
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Unfortunately, a reputation for high performance is likely to add a premium to the price of a set of cylinder heads. You can, however, cut the high cost of hot rodding by recognizing that the real distinction between a set of high-priced heads and cheaper castings may be only an insignificant difference in valve sizes or combustion chamber volume.
Among small-block Chevy head castings, for example, the early large port heads with 2.02-inch intake valves—usually identified as “fuel-injection” heads—can fetch twice the price of a pair of similar castings with 1.94-inch intakes. In truth, the heads with smaller valves are really the better buy. They have the same ports and chambers as the big-valve castings. And if you upgrade them by installing larger valves, your machinist will have virgin metal to work with when he grinds the critical valve seats. This is just one instance of smaller being better—and a bargain, too.
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Cylinder Head Selection In 1997, the number of cylinder heads available for your engine was staggering, and the numbers of choices were a little intimidating. Cylinder head design, particularly for high performance and race heads, has ranged far from the factory performance castings of the Sixties and Seventies. Older designs with their attendant limitations and problems have been improved upon tremendously. Aluminum and cast iron performance heads are available in many port volumes sizes, valve sizes, port configurations, valvetrains, combustion chamber sizes and designs, spark plug locations, water jacket locations, spring pocket dimensions, and deck surface thicknesses, and they have better oil and gasket sealing.
Many of the blueprinting and performance-enhancing techniques in cylinder head preparation have been adopted into the newer design racing and street performance heads. These days, you get more cylinder head for your money, more power, less cost, and wider consumer availability. Many reputable specialty cylinder head shops can prepare heads, flow bench test them, and assemble them with the valvetrain parts you need. “Swirl and Tumble” head technology has even found its way into street head designs, not only to improve cylinder filling and power, but also to reduce tailpipe emissions levels.
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One aspect that many of us have to consider is cost. You can certainly use an older style casting and make improvements in port flow, valve size, valvetrain parts, etc. However, you may need to install hardened valve seats to the heads if you are going to use unleaded pump gasoline. By the time you add up the costs of these improvements and include the costs of head cleaning, repairs, seat grinding, guides, install screw-in rocker arms, seals, etc., the costs may surpass the cost of a newer design head that has already incorporated these improvements. Give it some thought before you make your cylinder head choices.
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Edelbrock Performer aluminum heads offer good value for those seeking a more modern design street performance head. When you consider the time and money spent altering an older style production cast iron head, the newer designs are comparable in price, but you get more cylinder head for your money with the newer designs.
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Previous | Next
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This has been a sample page from
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The Step-By-Step Guide to Engine Blueprinting by Rick Voegelin
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Practical Methods for Racing and Rebuilding How to buy machine shop work Selecting and preparing parts
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This completely revised and updated version containing an additional 32 pages is simply the best book you can buy on engine preparation for street or racing! Rick Voegelin's highly acclaimed combination of savvy writing and wrenching skills puts this best-seller in a class by itself. All important preparation techniques are clearly illustrated and explained in this easy-to- read text. Engine Blueprinting shows the reader how to use precision measuring tools, calculate compression ratios, degree a camshaft, and much more! Loaded with helpful advice, this book should be in every enthusiast's tool box.
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Click below to view sample pages from each chapter.
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"Rick Voegelin's book, The Step-by-Step Guide to Engine Blueprinting, is an excellent source of performance-oriented engine building information for the beginner and the seasoned veteran alike. This digest should be in every enthusiast's greasy mitts."-- Steve Magnante, HOT ROD
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Chap. 1 - Engine Blueprinting Chap. 2 - Cylinder Block Chap. 3 - Crankshaft Chap. 4 - Connecting Rods Chap. 5 - Pistons Chap. 6 - Cylinder Heads Chap. 7 - Camshaft Chap. 8 - Compression Ratio Chap. 9 - Balancing Chap. 10 - Assembly Tips
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Softbound 8-3/8 x 10-7/8 160 pages 400 b/w photos Item #SA21 Price: $18.95
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Click here to buy now!
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How to Rebuild the Small-Block Ford This 144 page book guides you step by step through a rebuild, including: planning, disassembly and inspection, choosing the right parts, machine work, assembling your engine, first firing and break-in. It also gives you helpful hints and tips on performance upgrades, including cams, heads, ignition, induction, and more. It also points out problem areas to watch for, professional builder tips, jobs that need special care or special tools, and more. Includes 495 color photos and covers the Ford 289, 302, 351W, 351C, 351M and 400.
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Price: $22.95
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Turbochargers How to select and install the correct turbo for big or small horsepower gains. Discusses turbocharger design, sizing, matching, controls, carburetion, exhaust, ignition, intercooling, marine and high altitude applications. The most comprehensive book available. Turbo suppliers and kit maker addresses are included. “Everything you could possibly need to know about turbochargers for automotive applications is in this book.
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Price: $18.95
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How to Build Big-Inch Ford Small Blocks By increasing the bore and stroke of your current engine, you can add those cubic inches without the hassle of switching to a big block. George Reid thoroughly explains the building of a small block Ford stroker, paying special attention to the effect that increasing the bore and stroke have on the engine as a whole. Also included is a complete guide to factory head and block castings, as well as aftermarket block and head guides, so you can choose exactly the right parts for your project.
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Price: $18.95
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Payment, Shipping & Sales
Tax: Iowa
residents must pay 7% sales tax. Items usually ship within one
business day of receipt of payment! Standard shipping is a flat rate of
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locations in Europe, Australia, Asia, Japan and South America for
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POLICY within 7 days of purchase.
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