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Buy with confidence! If for any reason you're not completely satisfied with an item, simply return it within 7 days and the purchase price will be refunded.
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We ship world wide. All international orders must be paid online. Checks or money orders drawn on non-US banks will not be accepted.
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Choosing an Engine Block
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The block is the foundation of any blueprinting project. Every other part in the engine ultimately depends on it. More time, effort, and expense is devoted to preparing the block than to any other single component. If the engine is to perform up to expectations, the block has to be right.
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Selecting a Block There was a time when any automotive project began with a trip to the junkyard for a suitable core. It’s not that simple now. Junkyards are now called “salvage systems” or “ecological recycling centers,” and have prices that match the fancy names. More important, many of the cores now available in junkyards are less than desirable from a performance standpoint. In the “good old days,” the automakers were quite liberal with their use of cast iron. When metal was cheap, the factories didn’t care about the weight of their castings. Their attitude changed dramatically in the Seventies, however. The accountants pointed out that all of this cast iron costs money; and in their search for better fuel economy and mileage, the engineers were working overtime to eliminate weight from cars. The result was the arrival of thin wall castings with flimsy cylinders, skimpy main bearing saddles, and fragile deck surfaces. The “good” castings—generally those manufactured during the Sixties—have been well picked over by now, especially in the yards surrounding major metropolitan areas. If you want a good block it often pays to head for the country. Many of the engine rebuilding outfits that fill the car magazines with page after page of low-priced engine kits bring in trainloads of cores from Mexico and the Southwest, where there are still survivors from the Sixties.
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Finding a suitable candidate for an engine blueprinting project is never easy. Approach a used motor with caution unless you are familiar with its history. Cracks and spun bearings may not be apparent until the engine is disassembled and inspected!
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New vs. “Seasoned” Blocks It used to be that no self-respecting performance enthusiast would consider using a new block. This wasn’t simply a matter of money. New blocks just didn’t make as much power as well seasoned used blocks. Engine blocks, like football quarterbacks, get better with age. In the case of a block casting, countless cycles of heating up and cooling down help to “season” the metal. When a block is first cast and then machined on the assembly line, it develops internal stresses. The heating/cooling cycle allows these stresses to “relax,” until finally the block becomes dimensionally stable. In the opinion of many top ranked racers, an engine does not achieve maximum power output until it has been honed three or four times; it takes that long for the cylinder bores to settle down and hold the perfectly round shape that promotes a “tight” ring seal.
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Here’s evidence that the automakers are getting serious about performance again. Chevrolet has introduced Bow Tie big-block and small-block castings with all the features any racer could want; Ford and Chrysler offer similar heavy-duty pieces. For a strong street engine, however, Sixties-vintage iron is usually a better (and cheaper) choice.
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In certain applications, a used block is no longer the best choice, however. The Detroit engineers have realized that thin-wall castings are not really suitable for high-performance applications. That’s why all the major automakers are now offering brand new “off-road” castings with the features that racers and performance enthusiasts demand. For example, Chevrolet will sell you both small-block and big-block “Bow Tie” castings with extra-thick cylinder walls, beefy main bearing bulkheads, and reinforced deck surfaces. Ford offers heavy-duty iron and aluminum blocks through the SVO division, and Chrysler makes special versions of the A-engine block available through the factory- backed Direct Connection program.
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Chevrolet engine codes are stamped on a pad just above the water pump. This code may help you to identify an engine with a forged crank and big-valve cylinder heads.
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If you want the features these blocks offer, then you will have to use a “green,” unseasoned casting. For a maximum effort racing engine, the advantages of thicker cylinder walls and a beefy bottom end offset the extra effort required to rehone and rebuild the engine several times before it reaches its power potential. If a strong street performance or moderate competition engine is in the works, then a well-used, seasoned block is probably the better bargain. Engine blocks intended for truck use tend to have more desirable features than passenger car versions. Given a choice, then, the best bet would be a mid-Sixties truck block with low mileage and no cracks—if you can find one!
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When shopping for a block, look for desirable features such as four-bolt main bearing caps. Trucks, police cars, and taxicabs are likely sources for heavy-duty castings.
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Previous | Next
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This has been a sample page from
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The Step-By-Step Guide to Engine Blueprinting by Rick Voegelin
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Practical Methods for Racing and Rebuilding How to buy machine shop work Selecting and preparing parts
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This completely revised and updated version containing an additional 32 pages is simply the best book you can buy on engine preparation for street or racing! Rick Voegelin's highly acclaimed combination of savvy writing and wrenching skills puts this best-seller in a class by itself. All important preparation techniques are clearly illustrated and explained in this easy-to- read text. Engine Blueprinting shows the reader how to use precision measuring tools, calculate compression ratios, degree a camshaft, and much more! Loaded with helpful advice, this book should be in every enthusiast's tool box.
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Click below to view sample pages from each chapter.
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"Rick Voegelin's book, The Step-by-Step Guide to Engine Blueprinting, is an excellent source of performance-oriented engine building information for the beginner and the seasoned veteran alike. This digest should be in every enthusiast's greasy mitts."-- Steve Magnante, HOT ROD
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Chap. 1 - Engine Blueprinting Chap. 2 - Cylinder Block Chap. 3 - Crankshaft Chap. 4 - Connecting Rods Chap. 5 - Pistons Chap. 6 - Cylinder Heads Chap. 7 - Camshaft Chap. 8 - Compression Ratio Chap. 9 - Balancing Chap. 10 - Assembly Tips
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Softbound 8-3/8 x 10-7/8 160 pages 400 b/w photos Item #SA21 Price: $18.95
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Click here to buy now!
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How to Rebuild the Small-Block Ford This 144 page book guides you step by step through a rebuild, including: planning, disassembly and inspection, choosing the right parts, machine work, assembling your engine, first firing and break-in. It also gives you helpful hints and tips on performance upgrades, including cams, heads, ignition, induction, and more. It also points out problem areas to watch for, professional builder tips, jobs that need special care or special tools, and more. Includes 495 color photos and covers the Ford 289, 302, 351W, 351C, 351M and 400.
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Price: $22.95
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Turbochargers How to select and install the correct turbo for big or small horsepower gains. Discusses turbocharger design, sizing, matching, controls, carburetion, exhaust, ignition, intercooling, marine and high altitude applications. The most comprehensive book available. Turbo suppliers and kit maker addresses are included. “Everything you could possibly need to know about turbochargers for automotive applications is in this book.
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Price: $18.95
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How to Build Big-Inch Ford Small Blocks By increasing the bore and stroke of your current engine, you can add those cubic inches without the hassle of switching to a big block. George Reid thoroughly explains the building of a small block Ford stroker, paying special attention to the effect that increasing the bore and stroke have on the engine as a whole. Also included is a complete guide to factory head and block castings, as well as aftermarket block and head guides, so you can choose exactly the right parts for your project.
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Price: $18.95
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Payment, Shipping & Sales
Tax: Iowa
residents must pay 7% sales tax. Items usually ship within one
business day of receipt of payment! Standard shipping is a flat rate of
$4.95 to anywhere in the United States with USPS Media Mail.
Priority Mail shipping is available for an additional $2.95, or
$7.90 for shipping. Shipping is combined and discounted for multiple item
purchases as follows: first item regular shipping price, add
$1.95 for each additional item. For purchases of 3 or more items
shipping is automatically upgraded to Priority for no additional charge! We offer world wide shipping and ship to Canada and Mexico
with USPS Priority Mail International for $11.95, and to most
locations in Europe, Australia, Asia, Japan and South America for
$14.95. Satisfaction is Guaranteed. Our store has a NO HASSLE RETURN
POLICY within 7 days of purchase.
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