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Buy with confidence! If for any reason you're not completely satisfied with an item, simply return it within 7 days and the purchase price will be refunded.
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We ship world wide. All international orders must be paid online. Checks or money orders drawn on non-US banks will not be accepted.
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How Quadrajets Work
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The first approach to working with most anything is to become familiar with how it works. With the Quadrajet carburetor in particular, this is of the utmost importance. It is not only important to understand the basics of carburetor function, but also how each system within the carburetor works. The first step is to become familiar with the various parts of the carburetor, including the different systems and components within them. Next, we must get a basic understanding of how fuel and air flow through these systems over the range of engine operation. Armed with accurate information, one can make the needed modifications for performance improvements with great confidence.
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An 850cfm custom Quadrajet gets ready to feed the air/fuel to a stout 550 hp pump-gas street engine on Kauffman Racing Equipment’s dyno.
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The Quadrajet, as with any other factory-delivered carburetor, was set up specifically for a single application. The engineers designed and calibrated the entire vehicle, and each component, including the carburetor, to work best within given parameters. In most cases only a correct rebuilding is all that is needed to get the carburetor to work well in all areas, provided the engine and all associated emission equipment are still in place and operational. However, we all know this is quite rare. In the vast majority of cases, the well-meaning engine builder/tuner makes significant changes to the engine in their quest for improved performance. Once one decides to employ a non-factory intake, exhaust, and camshaft, or even to alter the engine’s static compression ratio, we now become our own design engineer. The typical result is that all or most of the factory- installed equipment is not up to the task of correctly supplying our engine with the ideal settings over the entire engine speed and load range. Modifications to the different systems within the carburetor now become mandatory if one is to extract the full performance potential from the engine in all areas. This would be an easy task if the engine operated at a fixed speed and throttle position, but they do not. Specific modifications to nearly every part of the carburetor are typically required. The modifications outlined in this publication are for the most part easy to perform. The hard part is to know where to perform them and why. Read on, because understanding the basic systems can build confidence that your Quadrajet carburetor performs to expectations.
In order to fully understand carburetor operation, one must have a basic understanding of engine function. During various driving situations, the engine operates over a rather broad revolution per minute (RPM) range. The load placed on the engine also varies considerably. The carburetor is asked to deliver the correct amounts of air and fuel in the correct ratio over the entire engine speed and load range.
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An engine is defined as a machine that converts heat into mechanical energy. An internal combustion engine is nothing more than an air pump that uses a piston (or pistons) that moves up and down within a cylinder or confined space. The constant up and down movement continually increases and decreases the volume in the cylinder. This movement, combined with intake and exhaust valves, creates the necessary processes that become the controlling forces of engine operation. The vacuum created during the intake or downward stroke of the piston while the intake valve is open causes air to be pulled into the cylinder. This air must pass through the carburetor before entering the intake manifold. The duty of the carburetor is to ensure that the appropriate amounts of fuel are present in the air at all times for sufficient combustion. As we go through the various carburetor systems, one quickly sees that this is a tall order.
Theoretically, the perfect air-to-fuel ratio (A/F) for ideal combustion within the cylinder in pounds of air to fuel is about 15:1. During normal engine operation, the air-to-fuel ratio, or A/F, varies from about 20:1 to about 8:1. Economy ratios are typically in the 14:1 to 17:1 range and power mixtures several ratios richer. At a glance, the task of the carburetor to deliver an ideal A/F of 15:1 seems like an easy function to perform. One would think that all the engineer had to do was to set every carburetor up with an exact calibration that would deliver the ideal A/F ratio. However, considering the obstacles present during engine operation at various speeds and load, perfect conditions seldom exist. There are always varying amounts of exhaust gases remaining in the cylinder(s) during the intake stroke that dilute the intake charge. The air and fuel is seldom perfectly mixed as it enters the cylinder, and the quality of the intake air can vary considerably. In addition, the intake manifold does not deliver equal air/fuel mixtures to all cylinders. Also, changes in the fuel discharge volume from the carburetor do not always result in equal changes in the mixture delivered to the combustion chamber.
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The dyno sheet shows back-to-back test runs from a 455ci street engine on Kauffman Racing Equipment dyno facility in Glenmont, Ohio. Part of the testing included intake and carburetor changes. A custom 850cfm 1976 Q-jet was used for the right dyno chart, and a 1970 Ram Air Pontiac 750 CFM carburetor on the left.
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Both carburetors were carefully calibrated for the dyno runs to make the results as accurate as possible. (Kauffman Racing Equipment)
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To further compound the problems, the engine builder often employs parts designed to increase engine power, specifically a camshaft sporting larger specifications than the factory cam. The longer overlap cycle (both valves open at the same time as the piston passes over top dead center between the exhaust and intake strokes) further dilutes the combined air/fuel mixture that ends up in the combustion space during the compression stroke. Without a proportional increase in the static compression ratio of the engine, we now have an engine that is much more difficult to keep running at low engine speeds. This results in uneven firing of the cylinders, low engine vacuum at idle, and that “lope” from the exhaust pipes that many of us have come to love. Unfortunately, most factory carburetors fall way short in being able to deliver the additional fuel required at low engine speeds when the vacuum is relatively low. They simply weren’t calibrated for the new engine parameters. We now have to either replace them with a carburetor that has more generous capabilities or make specific modifications so that our existing carburetor is up to the task.
When outlining any carburetor modifications we must also consider that engines vary dramatically in size or displacement. Displacement is usually listed as cubic inch displacement (CID), cubic centimeters (CC), or liters. For comparison, a 400ci engine is approximately 6.6 liters or 6,600cc. Engines not only vary dramatically in size, but also in compression ratio and power output. The Pontiac division of General Motors, for example, delivered its basic engine block through the years of production from 267ci to 455ci. The compression ratio of these engines could have been as low as 7.7:1 to as high as 10.75:1, and the power produced from them varied from just less than 200 to nearly 400 hp!
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In early years, well before any significant emission standards were imposed, carburetors were often matched very closely to the size of the engine and expected power potential. Carburetors are typically rated in their ability to flow air in cubic feet per minute (CFM). There are various formulas in place for determining the ideal CFM needed for any engine based on its displacement and RPM potential. A “rough” racer’s formula is to simply double the CID of the engine. Although a crude measurement, it has proven to be accurate enough for basic carburetor sizing. What we have seen here from extensive engine dyno testing is that smaller carburetors can hurt peak power, but often do not greatly affect overall vehicle performance. For example, we prepared a 455 Pontiac street engine that made 485.9 hp topped with an 850 cfm carburetor. The engine made peak power at 5,100 rpm. According to one well-used formula (see chart) to determine the “ideal” CFM required for this engine, the engine only needed about 644 cfm. Even so, a back-to-back pull was made with a smaller 750 cfm carburetor and the engine made 16.6 less hp!
All carburetors operate on the basic principle of pressure difference. Any pressure less than atmospheric pressure, or about 14.7 pounds per square inch (PSI), is considered a vacuum or low- pressure area. By creating a vacuum or low-pressure area, it becomes possible to cause fluids and air to move or flow from the high-pressure to the low-pressure area. To help increase the pressure drop and improve fuel flow, carburetors use an hourglass-shaped restriction. This device is called a “venturi.” Air coming down through the carburetor that encounters the venturi increases in velocity as it passes the narrower area. This creates a low-pressure area and increases the “pull” from the main fuel nozzle. Venturi is designed with a specific size, length, and curvature to be most effective within the design parameters of the carburetor. One must consider that a small venturi increases air velocity at any given CFM or airflow. This can be beneficial for precise fuel delivery and atomization, but may restrict high-speed engine operation. A large venturi would be more advantageous for high-speed engine operation, but is typically less effective at low engine speeds. The production venturi size is usually a compromise to provide adequate low- and high-speed engine operation. The Quadrajet uses a rather conservative primary side bore and venturi size to be most effective at low and moderate engine speeds. It is complemented by huge secondaries for sufficient airflow at high RPM.
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The internal force that causes a pressure drop and movement of air into the internal combustion engine is created by the downward movement of the piston during the intake stroke. The air that enters the engine flows through the carburetor, then through the intake manifold and intake ports in the cylinder head(s). Since the engine operates at various speeds and loads, the amount of air and the pressure drop or vacuum created by the engine varies dramatically. This requires the carburetor to have several different systems to ensure accurate fuel delivery over the engine speed/load range.
The following pages take you through these systems on the Quadrajet carburetor. Understanding the basic function helps us understand where, how, and why to make changes outlined in Chapter 6.
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Formula for determining carburetor airflow requirements in Cubic Feet per Minute:
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Street carburetor CFM = .85 x RPM x CID / 3456 Street/Strip carburetor CFM = RPM x CID / 3456 Racing carburetor CFM = 1.1 x RPM x CID / 3456 CFM = Cubic feet per minute RPM = Engine revolutions per minute 3456 = Constant for conversion factors .85, 1, and 1.1 = Approximate volumetric efficiencies for each type of engine
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Previous | Next
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This has been a sample page from
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How to Rebuild and Modify Rochester Quadrajet Carburetors by Cliff Ruggles
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The Rochester Quadrajet carburetor was found perched atop the engine of many classic GM and Ford performance vehicles. The Q-Jet is a very capable, but often misunderstood carb. This book, How to Rebuild and Modify Rochester Quadrajet Carburetors, seeks to lift the veil of mystery surrounding the Q-Jet and show owners how to tune and modify their carbs for maximum performance. A complete guide to selecting, rebuilding, and modifying the Q- Jet, aimed at both muscle car restorers and racers. It includes a history of the Q-Jet, an explanation of how the carb works, a guide to selecting and finding the right carb, instructions on how to rebuild the carb, and extensive descriptions of high-performance modifications that will help anyone with a Q-Jet car crush the competition.
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Click below to view sample pages from each chapter
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Chap. 1 - Quadrajet History Chap. 2 - How Q-Jets Work Chap. 3 - Carb Selection Chap. 4 - Tools & Safety Chap. 5 - Q-Jet Rebuilding Chap. 6 - Performance Mods Chap. 7 - Edelbrock Q-Jets
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"Unlike some tech books you've probably seen, this one does a good job on the photography, with all color photos shot with good lighting, clear details, and clean backgrounds." -Musclecar Enthusiast, October 2006, reviewed by Steve Statham
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8-1/2 x 11" Softbound 128 pages. Approximately 300 color photos Item: SA113 Price: $22.95
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Click here to buy now!
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This is a great book anyone with a Quadrajet will love!
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Other items you might be interested in
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Holley - Rebuilding and Modifying This unique book takes you step-by step through disassembly, parts inspection, modification, reassembly, installation, and on-car tuning of all popular Holley modular carburetors. This hands-on guide includes clearly labeled steps, hundreds of detailed photos, and easy to understand instructions that make working on Holleys as simple as 1-2-3.
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Price:
$18.95
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How to Rebuild and Modify Carter/Edelbrock Carburetors Author David Emanuel outlines carburetor types, gives a thorough look at carb selection and carb function, and offers detailed information on modifications, tuning, and rebuilding Carter/Edelbrock carburetors. Also features the history of Carter as well as the history of the AFB and the AVS since the purchase by Edelbrock. Contains more than 300 color photos, illustrations, and diagrams.
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Price: $22.95
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Super Tuning and Modifying Holley Carburetors Super Tuning and Modifying Holley Carburetors shows you how to select, install, tune, and modify all popular Holley performance carburetors. This book gives a detailed view of basic carburetor functioning, modifying for performance applications, custom tuning for street, racing, off-road, turbocharging, economy, and other special uses.
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Price:
$18.95
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MRE PO Box 47 Grinnell, IA 50112
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